The RGPBALLS Metallographic Lab: innovation and precision in materials

23/05/2025
At the core of our mission is a constant commitment: to ensure that every product that leaves our hands is synonymous with excellence. At the RGPBALLS Metallographic Laboratory, quality is not just a goal, but a promise that is realised through rigorous analysis and state-of-the-art technology. Using state-of-the-art instrumentation and a team of highly qualified specialists, our laboratory performs sophisticated microstructural checks to assess the strength, purity and suitability of materials, with a special focus on precision balls. Each test is designed to improve component durability and performance, supporting companies in optimising their production processes.
laboratory-metallographic-rgpballs

Features of the RGPBALLS Metallographic Laboratory

The RGPBALLS Metallographic Laboratory represents excellence in the field of materials analysis, combining the use of state-of-the-art technology and consolidated metallurgical know-how.

The precision equipment used includes:

  • METACUT 251 cutter for the precise cutting of samples
  • ECOPRESS 50 embedding machine for preparing material to be embedded in resin
  • FORCIMAT/FORCIPOL flattening machine for obtaining optimum, perfectly polished surfaces
  • LEICA DM2700M metallographic microscope, integrated with LEICA APPLICATION SUITE software for detailed investigations
  • electrolytic etching device, useful for revealing even the smallest structural features of materials.

 

A highly qualified team oversees every step of the analytical process, ensuring repeatable, reliable tests that meet international standards. Our controlled working environment ensures the highest precision results, essential for quality control and material certification.

RGPBALLS Metallographic Laboratory tests: reliability and control

The Metallographic Laboratory doesn’t only check materials, but investigates every aspect of them to certify their mechanical and chemical characteristics.

Through a comprehensive range of advanced tests, we ensure that each component meets stringent strength and reliability requirements.

Specimen production, analysis and test report issuing

The first step in any analysis is specimen preparation, a crucial step in obtaining accurate results. At RGPBALLS, we perform this with state-of-the-art equipment and using electrolytic etching, when necessary, to highlight the microstructure of the material, which is then analysed with a microscope and dedicated software. The results are stored in a computerised database and are supplemented by images and technical reports to ensure traceability and transparency.

Checking for inclusions in the material

The presence of non-metallic inclusions can compromise the mechanical strength of a component. Using advanced microscopy techniques, the laboratory identifies and classifies impurities in the material, ultimately ensuring that its purity meets the required standards.

Microstructural material analysis

Microstructural analysis is a crucial factor in determining the quality of the material and its mechanical properties: using optical and electron microscopy, the laboratory assesses grain size, phase distribution and the presence of any defects, providing key data for improving production processes.

Checking the decarbonisation layer and microcracks

Decarbonisation can negatively affect the strength and durability of a material. With targeted tests, the metallography laboratory therefore assesses the depth of the decarburised layer and detects any cracks, preventing the risk of structural failure.

Corrosion resistance test (L’Oréal Test)

Corrosion resistance is crucial for the durability of materials in critical environments. The RGPBALLS Metallographic Laboratory performs specific tests, including the L’Oréal Test, which simulates aggressive environmental conditions to verify the material’s behaviour over time. This is particularly relevant in sectors such as automotive, aerospace and chemicals.

RGPBALLS: innovation and precision for material quality

In an industrial context where every detail counts, the RGPBALLS Metallographic Laboratory represents a benchmark for materials analysis and certification. The use of advanced technologies and the experience of our team guarantee reliable solutions for companies aiming for the highest quality.

Our scientific approach, combined with rigorous methodologies, optimises production processes, reduces waste and improves the safety of finished products. Relying on RGPBALLS means investing in innovation, precision and uncompromising quality.

 

Want to find out how our laboratory can raise the quality of your projects?

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