Products Precision Ball

PLASTIC BALLS


Plastic balls are produced using standard and special polymer resins with diameters from 1.50 to 150 mm. and they can be used instead of stainless steel or steel balls in various industrial applications at lower cost than metal balls.

Plastic balls offer above all the advantage of being very light, sinces their specific weight is very low. They are also highly resistant to heat and they provide smooth and silent running, totally noise and friction free. Unlike conventional metal balls they do not requi­re lubrication.

Another important feature is their excellent resistance to oxidation and abrasion and, therefore the use of these balls, even in very corrosive environments, allows long life of the component concerned. They also provide electrical and heat insulation and are not magnetic. The most suitable type of synthetic material can be chosen from a wide range of plastics each with different characteri­stics.

The most common applications include plastic bearings and rollers, ball bearings for furniture, micro-pumps for sprays, dispensers, pumps and valves, precision instruments, measurement and control equipment, photographic and pharmaceutical equipment, com­puters, conditioning and automation equipment, photocopiers and equipment for the industry.


NYLON (PA)


Insoluble in common solvents, alcalis, diluted mineral acids and organic acid substances. It is, above all, resistant to alcalis, oils and petroleum greases at temperatures up to 150 °C, inorganic saline solutions, aromatic hydrocarbons, low strength alcohols, gasoline. It has high strength, rigidity and hardness characteristics.


DELRIN (ACETAL RESIN - POM)


Polymer resin with excellent mechanical and chemical resistance and good electrical properties. Resistant to inorganic saline solu­tions, aliphatic, aromatic and chlorinated hydrocarbons, low strength alcohols, ether, combustible mixtures, mineral oils and grea­ses. Balls made of these materials are often used for sliding fittings of tables and drawers, furniture bearings, rollers, valves and elec­tronic components, sailing boat fittings.


POLYPROPYLENE (PP)


Excellent chemical resistance, low specific weight (less than water) and the highest melting point of thermoplastics. It is an excellent electrical insulator and has a low dielectric constant coefficient. It is often used where the capacity to float on fluids in general is required. It is ideal for equipment used for blood transfusions, level indicators and deodorant roll-on sticks. It is highly resistant to chemical substances, such as acids, alcalis, alcohols and many inorganic substances, saline solutions, solvents, alcohols, gasoline (petrol), water, oils, greases, detergent, fruit juices and milk. It is not resistant to aromatic hydrocarbons and chlorates. It is perfect for all medical and pharmaceutical applications.


POLYSTIRENE (PS)


A low cost thermoplastic with excellent resistance to abrasion and strong impacts. It is commonly used for various medical, pharmaceutical and electronic applications.


TEFLON (PTFE)


It is exceptionally resistant to most industrial acids, inorganic saline solutions, caustic substances, cryogenic liquids and hydrocarbons. It cannot be damaged by any kind of solvent. It is self-lubricating and recommended for all uses that require strong chemical resistance.


POLYETHYLENE (PE)


This material has a low density compared with other types of plastics and it is suitable for applications where the capacity to float is required. It is very strong and resistant to elongation. It also has excellent electrical and dielectric properties. It's absorbing very little water, has high chemical resistance, and it's resistant to diluted acids, alcalis, solvents, alcohols, gasoline (petrols), water, grease and oils. It is not resistant to oxidising acids, ketones, aromatic or chlorinated hydrocarbons and detergents. It is odourless, and there are no counter-indications for the use of this material with food.


VULKOLLAN (PUR)


A polyurethane with excellent resistance to abrasion and with the advantage that it can adapt itself to any imperfections in the ball housing. It is resistant to combustible mixtures, greases, oils, alcohols, gasoline (petrol), ozone, oxygen, weak acids and alcalis. It is not resistant to strong acids and alcalis, aromatic alcohols, hot water, hot air, saturated steam and some gasoline (petrol) additives.


TORLON


Highly resistant to heavy loads and compression. Used in bearings and heavy duty sailing boat fittings.


List of materials used for plastic ball:

Nylon, Delrin, Acetal, Celcon, Hostaform, ABS, Plexiglas, Polycarbonate (Lexan), High and low density Polyethylene, Polystyrene, Polypropylene, P.V.C., Torlon, Teflon.

On request, we can produce mineral or glass fibres filled balls.


PLASTIC BALLS DIAMETERS


DIAMETER DIAMETER DIAMETER
mm Inches mm inches mm Inches
1   15   41,275 1 5/8
1,2   15,081 19/32 42,862 1 11/16
1,5   15,875 5/8 44,450 1 3/4
2   16   45  
2,381 3/32 16,669 21/32 46,038 1 13/16
2,5   17   47,625 1 7/8
3   17,462 11/16 49,212 1 15/16
3,175 1/8 18   50  
3,5   18,256 23/32 50,800 2
3,969 5/32 19,050 3/4 53,975 2 1/8
4   19,844 25/32 55  
4,5   20   57,150 2 1/4
4,762 3/16 20,638 13/16 60  
5   21   60,325 2 3/8
5,5   22   63,500 2 1/2
5,556 7/32 22,225 7/8 65  
6   23   66,675 2 5/8
6,350 1/4 23,812 15/16 69,850 2 3/4
6,5   24   70  
7   25   73,025 2 7/8
7,144 9/32 25,400 1 75  
7,5   26   76,200 3
7,938 5/16 26,988 1 1/16 80  
8   28   82,550 3 1/4
8,5   28,575 1 1/8 85  
8,731 11/32 30   88,900 3 1/2
9   30,162 1 3/16 90  
9,525 3/8 31,750 1 1/4 95  
10   32   95,250 3 3/4
10,319 13/32 33,338 1 5/16 100  
11   34      
11,112 7/16 34,925 1 3/8    
11,906 15/32 35      
12   36      
12,700 1/2 36,512 1 7/16    
13   38      
13,494 17/32 38,100 1 1/2    
14   39,688 1 9/16    
14,288 9/16 40      


PRECISION GRADES
GRADE TOLERANCE ON Æ (µm) TOLERANCE ON SPHERICITY (µm)
GR. I ± 25 ± 12
GR. II ± 50 ± 25
GR. Ill ±127 ±127


SURFACE FINISH
GRADE I AND II TUMBLED AND POLISHED
GRADE III MATTE


COLORS AVAILABLE ON REQUEST
RED GREEN YELLOW ORANGE BLUE BLACK GREY





DIAMETER NET WEIGHTS PER 100 BALLS
Mm Inch PA POM PP PUR
1     0,076    
1,2     0,131    
1,5     0,256    
2   0,414 0,607 0,394  
2,381 3/32 0,698 1,02 0,665  
2,5   0,92 1,18 0,78  
3   1,59 2,05 1,34 1,78
3,175 1/8 1,90 2,44 1,60 2,12
3,969 5/32 3,69 4,74 3,11 4,12
4   3,78 4,85 3,18 4,21
4,762 3/16 6,41 8,23 5,39 7,15
5   7,39 9,48 6,22 8,24
5,556 7/32 10,1 12,9 8,49 11,3
6   12,7 16,3 10,7 14,1
6,35 1/4 14,8 19,0 12,5 16,5
7   20,3 26,0 17,1 22,6
7,144 9/32 21,5 27,7 18,1 24,0
7,938 5/16 29,6 38,0 24,9 33,0
8   30,2 38,7 25,4 33,60
9   43,1 55,4 36,3 48,1
9,525 3/8 51,0 65,5 42.9 56,9
10   59,1 75,8 49,7 65,9
10,319 13/32 63,6 81,7 53,6 71,0
11   78,6 101,0 66,1 87,7
11,112 7/16 81 104 68,2 90,4
12   102 131 85,8 114
12,7 1/2 121 155 102 135
13   130 167 109 145
14   162 208 137 181
14,288 9/16 172 221 145 192
15   200 256 168 223
15,081 19/32 203 260 170 226
15,875 5/8 237 304 200 264
16   241 310 203 269
18   245 443 290 385
18,256 23/32 359 461 302 401
19   408 524 343 455
19,05 3/4 408 524 343 455
19,5   438 562 369 488
20   414 607 394 525
21   479 698 456 607
22   629 808 530 702
22,225 7/8 649 834 547 724
25   922 1183 776 1029


DIAMETER NET WEIGHT PER 100 BALLS
mm inch PA POM PP PUR
30   1,6 2,0 1,3 1,8
40   3,8 4,8 3,2 4,2
45   5,4 6,9 4,5 6,0
50   7,4 9,5 6,2 8,2
60   12,7 16,3 10,7 14,1
70   20,3 26,0 17,1 22,6
80   30,2 38,7 25,4 33,6
90   43,1 55,4 36,3 48,1
100   59,1 75,8 49,7 65,9


CONTINUOUS HEAT RESISTANCE
MATERIAL TYPE TEMPERATURE °C
Silicon +315
Teflon +287
Nylon +163
Polypropilene +149
Polycarbonate +121
Polyesther +121
High density polyethylene +121
Delrin +105
Vulkollan +94
Acrylic +82
Polystyrene +76




PLASTIC BALLS - DATA SHEET


ISO SYMBOL

TRADE NAME

CHEMICAL NAME

GENERAL PROPERTIES MECHANICAL PROPERTIES
SPECIFIC WEIGHT Kg/dm3 ASTM D.792 WATER ABSORBTION% ASTM D.570 TENSILE STRENGTH Kg/cm2 ASTM D.638 STRETCH % ASTM D.638 MODULUS OF TENSILE ELASICITY-Kg/cm2 ASTM D.638 IMPACT STRENGTH IZOD - Kg.cm/cm2 ASTM D.526 IMPACT STRENGTH CHARPY Kg.cm/cm2 ROCKWELL HARDNESS CONV. NUMBER ASTM D.785 SHORE HARDNESS CONVENTIONAL NUMBER
PE POLYETHY-LENE Polyethylene PM 300.000 0,95
DIN 53479
<0,01
ASTM D.570
330
DIN 53455
>800
DIN 53455
4200-12500
ASTM D.638
DIN 53453   60-70
ASTM D.785
64 DIN 53505
Scale D
    Polyethylene PM 500.000 0,95
DIN 53479
<0,01
ASTM D.570
350
DIN 53455
>600
DIN 53455
4200-12500
ASTM D.638
DIN 53453   60-70
ASTM D.785
65 DIN 53505
Scale D
    Polyethylene PM 1.000.000 0,95
DIN 53479
<0,01
ASTM D.570
440
DIN 53455
>450
DIN 53455
4200-12500
ASTM D.638
DIN 53453   60-70
ASTM D.785
64÷67
PP MOPLEN Polypropylene 0,90 0,01÷0,03 ASTM D.570 320
ASTM 638
100
ASTM 638
1000-15500
ASTM D.638
17 Kg cm/cm
at 23°C
  80-110
ASTM D 785
80 D
PTFE TEFLON Polytetrafluoro- ethylene 2,1÷2.3
ASTM D 792
0,005
ASTM D.570
150÷300
ASTM 638
100÷300
ASTM 638
3500-6300
D747
16 Kg cm/cm
(at 23°C)
ASTM D.256
    D50÷D65
ASTM D 676
PS POLYSTY-RENE Impact resistant
polystyrene
1,05 0,1 350 20 17000 5÷30   M 40-70  
ABS SICO ELEX Terpolymer ABS 1,04 0,5 450 4 21000 11÷32
ASTM D.526
9 R107÷115  
PVC SICODUR Stiff polyvinyl chloride 1,40
ASTM D.792
0,1
ASTM D.570
550
(yielding)
ASTM 638
120
ASTM D.638
25000-40000
ASTM D.638
4,3 Kg cm/cm
(at 25°C)
ASTM D 256
  90 scale L
ASTM D.785
 
PA NYLON Polyamide
6.6
1,14
ASTM D.792
8
ASTM D.570
760
ASTM 638
60
ASTM 638
17000
ASTM 638
8 (at 25°C)
ASTM D.256
  115 scale R 80 D
PC LEXAN Polycarbonate 1,20 (at 23 °C)
ASTMD.792
0.35(at23°C)
0,58(at100°C)
670
ASTM 638
and 882
110
ASTM 638
and 882
23900
ASTM 638
and 882
16FE/Lb   70 scale M
118 scale R
 
      1,2 0,3
ASTM D.570
600 (at 25 °C)
ASTM 638
75
ASTM 638
24000 (a 25 °C)
ASTM 638
22 (at 25°C)
15(at 40°C)
  124 scale R  

ISO SYMBOL

TRADE NAME

CHEMICAL NAME

GENERAL PROPERTIES MECHANICAL PROPERTIES
SPECIFIC WEIGHT Kg/dm3 ASTM D.792 WATER ABSORBTION% ASTM D.570 TENSILE STRENGTH Kg/cm2 ASTM D.638 STRETCH % ASTM D.638 MODULUS OF TENSILE ELASICITY-Kg/cm2 ASTM D.638 IMPACT STRENGTH IZOD - Kg.cm/cm2 ASTM D.526 IMPACT STRENGTH CHARPY Kg.cm/cm2 ROCKWELL HARDNESS CONV. NUMBER ASTM D.785 SHORE HARDNESS CONVENTIONAL NUMBER
POM DELRIN CELCON Polyoxymethy-lene (Delrin) 1,42 ASTM D.792 0,9 ASTM D.570 680 ASTM D.638 75 ASTM D.638 29000 ASTM D.638 18 (at 25 °C)
10 (at 40 °C)
ASTM D.256
  120 scale R ASTM D.785  
PUR   High PM polyurethane Vulkollan V 64 1,26   300
ASTM D.412
    38
ASTM D.1054
    64 A
ASTM D.1706
    High PM polyurethane Vulkollan V 80 1,26   350
ASTM D.412
    40
ASTM D.1054
    80 A
ASTM D.1706
    High PM polyurethane Vulkollan V 90 1,26   350
ASTM D.412
    39
ASTM D.1054
    90A-42D
ASTM D.1706
    High PM polyurethane Vulkollan V 94 1,26   350
ASTM D.412
    38
ASTM D.1054
    94A-45D
ASTM D.1706

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